Copper Busbar for the Automotive Industry
The staff at Royal Die & Stamping believes in the power of collaborating with customers, from the development of the initial concept through final testing. We make sure that our customers receive the highest precision stamping available.
We designed and manufactured the tooling for this copper busbar, which was used in an automotive battery assembly. We also provided the progressive die stamping, and finished the part with nickel and hard-gold electro-plating. Each part weighed .300 lbs. and met tolerances of ±.10 mm and ±1 mm. Utilizing our vision system for testing and inspection, we were able to ensure that the busbar met all of the automaker's specifications.
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Progressive Die Stamping Project Highlights
This busbar is used within a Battery Assembly for an Electrical Car application.
Tooling Design and Manufacturing
Progressive Die Stamping
Hard Gold Electroplating
Equipment Used to Manufacture Part
200 ton Press
Overall Part Dimenstions
Hard Gold Electroplate
In Process Testing/Inspection Performed
Estimated Part Weight
Industry for Use
Customer supplied print, 2D CAD Drawing